1. خط أحمر أساسي ASTM F963: هذه المعادن الثقيلة تتجاوز المعيار ومباشرة "صمام"

وفقًا للمتطلبات الإلزامية لـ CPSC الأمريكية ، يجب على جميع الأثاث للأطفال دون سن 12 سنة اجتياز معيار ASTM F963-17 ، حيث يكون حد هجرة المعادن الثقيلة:

• الرصاص (Pb): طلاء السطح ≤90ppm ، الركيزة ≤100ppm ؛

• الكادميوم ( سي دي ) : أي عنصر ≤ 75ppm ;

• الزئبق ( الزئبق ) والزرنيخ ( كما ) : مجموع ≤ 25 جزء في المليون .

يجب أن تجتاز ثمانية قيم هجرة المعادن الثقيلة اختبار غمر اللعاب / العرق المحاكي.

القواعد الجديدة لعام 2024 تحذر من أن لجنة سلامة المنتجات الاستهلاكية في الولايات المتحدة تعتزم الحد من الرصاص إلى 50 جزء في المليون ، المخزونات الحالية قد تواجه مخاطر الامتثال !

2 - أربعة حقول ألغام فتاكة وحلولها

1 . طلاء المواد جامع

المشاكل النموذجية: محتوى الرصاص المفرط في الطلاء الرخيص على أساس الزيت ، بقايا الكادميوم في البلاستيك المعاد تدويره ؛

بدائل الامتثال :

• الأشعة فوق البنفسجية الطلاء التي تنقلها المياه ، محتوى الرصاص <5ppm;

• Food contact grade PP/PE plastics, FDA 21 CFR 177.1520 compliance certificate required.

2. Hidden dangers of metal accessories

High-risk parts: zinc alloy in hinges, screws, and chair leg adjusters;

Renovation plan:

• Switch to 304 stainless steel;

• Disable electroplating process, use mechanical polishing or PVD vacuum coating.

3. Chemical residues in textiles

Detection blind spots: azo dyes and phthalates in fabric dyes;

Preferred solution:

• OEKO-TEX Standard 100 certified fabrics;

• Physical color fixing process.

4. Penetration of wood treatment agents

Hidden risks: preservatives, adhesives;

Innovation path:

• Switch to heat-treated wood, no chemical preservation required;

• Plant-based soy glue.

3. Three-step clearance of ASTM F963 test

Material pre-screening "Three Musketeers"

• XRF fast scan: on-site screening of heavy metals such as lead and cadmium;

• ICP-MS laboratory test: accurately quantify the total amount of eight heavy metals;

• Migration simulation test: soak the sample in 0.07mol hydrochloric acid at 37℃×1 hour, and detect the dissolution value.

Production chain traceability control

Establish a red/green material library, for example:

Certification document gold combination

Third-party laboratory report;

Supply chain material compliance statement;

Children's Product Certificate (CPC) + General Certificate of Compliance (GCC).

4. "Unspoken rules" of factory inspection by North American buyers: Avoid these pitfalls to get orders

Blind test of traceability system

U.S. importers often randomly select finished products from warehouses and require test reports of all materials in the batch within 15 minutes;

Countermeasures: Deploy MES system to realize "one item, one code" scanning and traceability.

Stress test adds drama

In addition to ASTM F963, Walmart and other channel merchants may add California Prop 65 test;

Plan: Control lead/cadmium within internal control standards in advance.

Social responsibility audit

Check whether child labor is used to produce children's furniture during factory inspection;

Required course: Pass SMETA 4 Pillar audit and keep attendance records of employees over 18 years old.

5. AOYASI's ASTM F963 compliance solution: the choice of more than 300,000 kindergartens in the United States

As a leader in ASTM F963 compliant furniture, AOYASI provides:

Zero heavy metal commitment:

• Exclusive "CleanGuard" coating technology;

• Supply chain reverse warranty agreement;

Fast certification channel:

• U.S. UL partner laboratory priority testing rights;

• Pre-certified product library supports "one-piece drop shipping" model;

Cost optimization black technology:

• Bio-based plastic injection molding process;

• Laser cutting replaces mold stamping.